你现在的位置:首页>企业动态>

双组份打胶机的选型及问题处理方法

浏览:
打胶机设备有2个料筒和2个主体泵构成,将双液胶水分开储存,在出胶口处混合灌胶。与一般的打胶机设备构成基本一致,采用了气压和泵体控制出胶的方式。智能化,简单化的操作,节省人工投入,提率。下面来讲讲双组份打胶机的选型及问题处理方法吧。
The glue applicator equipment is composed of two material cylinders and two main pumps. The double liquid glue is stored separately and mixed at the glue outlet. It is basically the same as the composition of general gluing machine equipment, and adopts the way of air pressure and pump body to control the glue delivery. Intelligent and simple operation, saving labor input and improving efficiency. Next, let's talk about the selection of two-component gluing machine and the solution to problems.
打胶机选型事项
Selection of glue applicator
1、胶水:普通胶水用单组份打胶机,AB胶使用双液打胶机,PU胶使用PU胶打胶机,UV胶使用特定针筒灌胶。
1. Glue: single component glue applicator is used for ordinary glue, double liquid glue applicator is used for AB glue, PU glue applicator is used for PU glue, and special syringe is used for UV glue.
2、灌胶工艺:普通灌胶使用半自动打胶机(比如脚踏控制),精确定位划线则选用台式、三轴、画圆等带自动化功能打胶机。点胶机的自动化功能其实属于附属功能,打胶机更多起到控制胶水的作用,其他功能可以借助自动化机械手实现。
2. Glue filling process: semi-automatic glue filling machine (such as foot control) is used for ordinary glue filling. Desktop, three-axis, circle drawing and other automatic glue filling machines are used for precise positioning and marking. The automatic function of the dispensing machine is actually a subsidiary function. The glue applicator plays a more role in controlling glue. Other functions can be realized with the help of the automatic manipulator.
3、工作效率和环境:产品少,不追求效率,使用手动胶枪;室外工作,使用胶枪。要求精确控制出较量,使用机器。要求自动化点胶,则使用带自动化功能机器。
3. Work efficiency and environment: less products, no efficiency, manual glue gun; For outdoor work, use glue gun. It is required to control the contest accurately and use the machine. If automatic dispensing is required, use the machine with automatic function.
4、成本:灌胶方案多种多样,并非所有的灌胶都需要使用机器,也并非所有自动化点胶都必须附加到打胶机上。从成本考虑,如果某种胶水需要用太高价位机器,可以考虑更换胶水。如果附带自动化的点胶机价位太高,可以考虑移动产品而不是灌胶头。
4. Cost: there are a variety of glue filling schemes. Not all glue filling requires machines, and not all automatic glue dispensing must be attached to the glue applicator. In terms of cost, if a glue needs to use a machine with too high price, you can consider replacing the glue. If the price of the automatic dispensing machine is too high, you can consider moving the product instead of the glue filling head.
双组份打胶机
问题及解决办法
Problems and Solutions
1、出胶大小不一致
1. Inconsistent glue size
当出胶不一致时主要为储存流体的压力筒或空气压力不稳定所产生。进气压力调压表应设定于比厂内低压力低10至15psi。压力筒使用的压力应介于调压表中间以上的压力,应避免使用压力介于压力表之中低压力部分。胶阀控制压力应至少60psi以上以确保出胶稳定。后应检查出胶时间。若小于15/1000秒会造成出胶不稳定。出胶时间愈长出胶愈稳定。
When the glue dispensing is inconsistent, it is mainly caused by the unstable pressure cylinder or air pressure of the fluid. The inlet pressure regulator shall be set at 10 to 15psi lower than the low pressure in the plant. The pressure used by the pressure cylinder shall be between the pressure above the middle of the pressure gauge, and the low pressure part of the pressure gauge shall be avoided. The control pressure of the glue valve shall be at least 60psi to ensure stable glue delivery. After that, check the dispensing time. If it is less than 15 / 1000 seconds, the glue will be unstable. The longer the dispensing time, the more stable the dispensing.
2、流速太慢
2. The flow rate is too slow
流速若太慢应将管路从1/4”改为3/8”。管路若无需要应愈短愈好。
If the flow rate is too slow, change the pipeline from 1 / 4 "to 3 / 8". If the pipeline is unnecessary, the shorter the better.
3、流体内的气泡
3. Bubbles in the fluid
过大的流体压力若加上过短的开阀时间则有可能将空气渗入液体内。解决方法为降低流体压力并使用锥形斜式针头。
If the fluid pressure is too high and the valve opening time is too short, air may penetrate into the liquid. The solution is to reduce the fluid pressure and use a tapered inclined needle.
4、瞬间胶(快干胶)在胶阀、接头及管路上堵塞。
4. The instant glue (quick drying glue) is blocked on the glue valve, joint and pipeline.
此种情形主要因过多的湿气或重复使用过的瞬间胶。应确保使用新鲜的瞬间胶。将管路以未含湿气的丙酮清s洗过。使用的空气应确定完干燥且于厂内空压与胶阀系统间加装过滤器。
This situation is mainly due to excessive moisture or repeated use of instant glue. Be sure to use fresh instant glue. Wash the pipeline with acetone without moisture. The air used shall be determined to be dry and a filter shall be installed between the air pressure and the rubber valve system in the plant.
双组份打胶机即是能够通过打胶机设备实现不同比例胶水的混合出胶,自动化配比功能的应用在很大程度上提高了生产的效率,与传统的人工混胶相比较,更加的均匀,同时比例也更加的可控。您有购买需求就来我们网站http://www.jntiannuo.com咨询了解吧。
The two-component gluing machine can realize the mixing and dispensing of different proportions of glue through the gluing machine equipment. The application of the automatic proportioning function greatly improves the production efficiency. Compared with the traditional manual glue mixing, it is more uniform and the proportion is more controllable. If you need to buy, please come to our website http://www.jntiannuo.com Consult and understand.

上一篇:如何才能保证打胶机的点胶精度呢
下一篇:全自动边框机使用期胶头堵塞问题处理

  • 官方微信